One of the reasons for the success of Wheal Friendship as a copper producer
in the 1800s was due to the low level of overheads when it came to power
production.
The waterwheels were usually connected up to a system of cast-iron rods
known as "flatrods" which, being connected by crank to the wheel, imparted
a forward/reverse motion to the flatrods, thereby providing considerable
power a great distance from the source - the waterwheel!
Some flatrods were almost a 1/4 mile from the wheel, passing across fields
etc: supported at intervals by piers or pillars with pulley wheels at the
top.
Old methods of draining the water from bottom levels was by "rag & rope"
whereby rags attached to ropes were dropped into the water, raised and
squeezed between rollers and dropped down again.
At Wheal Friendship the influx of underground water into the workings was creating a considerable problem and it
was decided to build a large diameter wheel underground. This was known
as Buller's Wheel and was some 6ft in breast (width) and 53ft in diameter!
Another large wheel was introduced and had similar results. Bullers Wheel
emptied into the Cholwell Brook, close to the parish church. The other
emptied into the river Burn, close to the site of the railway station.
Reliance on water as a sole means of power production was not possible as
during severe frosts the leats froze and the wheels were unable to work.
This inability to cope during bad weather resulted in the installation of
a steam engine of some 81" condenser size. This was installed over "Steam
Engine Shaft" of course!
Important DATES in Wheal Friendship's history
The main source of power was water, at times transported by channel or
"leat" from close to the headwaters of the river Tavy, some 4 miles away.
Other mines had to use coal or peat but Wheal Friendship had a distinct
advantage over the opposition.
The majority of the power to work crushers, hauling, etc: was via very
large waterwheels. In the early days of the mine they were of wooden
construction but in the latter years small iron-framed ones were used.
The waterwheel, when set up close to the shaft or head was easily
converted to an up/down motion and allowed massive pumps to raise the
water from deep underground at least to adit levels.
Obviously the advent of steam power and water power greatly increased the
efficiency of the process and consequently deeper levels could be reached.
This meant that enormous horsepower was available and it used water that
was coming in from above! It was killing two birds with one stone.
During these times, of course, the underground streams still gushed forth.
It could take a considerable time for the pumps to catch up once the frost
had gone and the wheels could be set to work again. No work meant less
pay and possible disaster for families absolutely depenent on the
continuity of work.
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